Xuansheng's Current Bucket Teeth Products
The Advantage Of The Forging
After forging process metal can improve its organizational structure and mechanical properties. Metal blank deforms after high temperature forging. Due to metal deformation and recrystallization, the original coarse dendrites and columnar grains change into equiaxial recrystallization organization with finer and uniform particle size. Which makes the segregation,porosity, and slag of the oringinal steel ingot compacted and welded. Making its organization become more closely,improves plasticity and mechanical properties of the metal.The mechanical properties of the castings are lower than those of the same material. lIn addition, forging processing can ensure the continuity of metal fiber organization, so that the forging of the fibrous tissue and forging shape can be consis-tent. It can make the metal streamline integrity, SO that can ensure the parts have good mechanical properties and longer service life. The use of forging process forge piece, are castcan not match.
Why Do We Make Forged Bucket Teeth
Bucket Teeth Manufacturing Process Differences
At present, the common process of bucket teeth on the market: forging and casting.
Forging: the highest cost, the best workmanship, quality stability and quality of bucket teeth
Casting: moderate cost, general raw materials, high level of technology required but poor quality stability (quality each batch varies). The wear resistance of some precision casting teeth is even higher than forging bucket teeth because of ingredients, but the cost is too high.
At present, the casting bucket tooth is the mainstream product in the market. Forged bucket teeth are in the trend of replacing cast bucket teeth.
Forming method: Smelt the metal, make the mould, and put the molten metal into the mould, after solidify, can obtain the metal parts blank with a certain shape, size and performance.
Processing technique: use forging machine to put pressure on metal blank, cause it engender plastic deformation， then can obtain the forging with certain mechanical properties, certain shape and size.
The Products Comparison Conclusion
1. Mature products but unstable quality;
2. Complex shapes available;
3. LImited by process craft, the production is close to the economic limit for high wear resistance so that hard to be improved .
4. High electricity, labor costs and decentralized plant size, inefficient landuse.
5.Lots of dust, solid waste, considered as pollution industry.
1. Higher production technology level than cast bucket teeth, stable quality;
2. Decided production shape, good for mass production;
3.Improvable performance index, tooth shape design and reducing customer cost by more than 30%
4.Automatic assembly line production, less manual labor, low electricity consumption reduced by 50%, qualified less pollution production promoted by government
5. Intensive plant area, efficient infrastructure investment